Before the project starts

My engine compartment before the project began. Everything's stock, except for the aftermarket mechanical gauges. Things are a little messy due to years of various people running wires or repairing something and having a different style. This is something I intend to change.

YIPES! This is what I not-so-affectionately refer to as the rats nest. When my uncle owned this truck, the engine compartment became a haven for squirrels. The squirrels chewed on some of the wiring (notably the wires going to the glow plugs), so my uncle ripped out all of the wire looms and whatnot to find broken wires to re-splice. He was in a hurry in most cases, though, and one of my efforts in this project is to clean up that area, re-loom the wire bundles, and ensure that all wires are in good shape.

Next

 

Main Page

Introduction to the project

Before the project begins

Removing external parts and accessories

Removing cylinder heads

Heads, gaskets, and the block after head removal

Removing timing gear cover and camshaft

Cleaning the piston tops

Cleaning the ins and outs of the engine

Final engine block cleaning with compresed air

Oil cooler disassembled

Parts ready for painting

Final painting preparation

Parts after painting

Installing BajaGringo drains

Installing the camshaft

Re-installing the camshaft

Assembling and testing the oil cooler

First steps of modifications for the turbocharger

Comparing the stock head bolts to ARP studs (lengthy!)

Installing the cylinder heads

Installing the head studs

Installing the valvetrain

Installing the intake manifold and injector pump

Assembling and installing the turbocharger

Last touches on engine assembly

Installing radiator

The Finished Project